We Are BESS (Battery Energy Storage Systems) Of Bharat India.
LIFEPO₄ PRISMATIC BATTERY ASSEMBLY LINES
LiFePO₄ Prismatic Battery Assembly Lines
Global Turnkey Solutions
China • Asia • EU • USA • Japan • Taiwan
Strategic Partnerships Based on Imported Tier-1 Cells
BESS INDIA delivers premium, high-definition turnkey manufacturing solutions engineered for maximum safety, scalability, and reliability across small, medium, and large-scale energy storage systems.
Our advanced production lines are purpose-built to integrate high-capacity imported Tier-1 prismatic cells from global leaders:
BYD • CATL • REPT • EVE • Other Tier-1 Manufacturers
I. Turnkey Manufacturing Scope
End-to-End Battery Factory Solutions – From Cell to Container
1. Cell to Module (CTM)
Precision OCV & IR testing
Atmospheric plasma cleaning for superior weld integrity
High-power fiber laser welding (3 kW – 6 kW)
Optimized for the thermal and metallurgical properties of BYD / CATL-grade prismatic cells
2. Module to Pack (CTP)
Automated Thermal Interface Material (TIM) dispensing
Robotic module stacking and pack assembly
Integration into heavy-duty enclosures rated from IP16 to IP65
3. Pack to Container
Utility-scale integration into 20 ft / 40 ft ISO containers
Advanced liquid cooling systems
Automated fire detection & suppression
Designed for grid-scale and C&I BESS deployments
II. Core Technical Specifications
|
Feature |
Detailed Capability |
|
Annual Capacity |
100 MWh to 1 GWh (Expandable via multi-shift operation) |
|
Supported Cell Capacity |
100 Ah to 648 Ah (Next-Generation Mega Cells Ready) |
|
Nominal Cell Voltage |
3.2 V to 3.5 V |
|
Ingress Protection |
IP16 to IP65 (Indoor & Outdoor Applications) |
|
Automation Level |
Industry 4.0 compliant MES with 100% QR-Code Traceability |
III. Industries & Applications
Enable your business to manufacture and sell battery packs or fully integrated containerized BESS for:
Solar & Wind Energy
Peak shaving
Load shifting
Grid stabilization
Telecom
High-cycle 48 V / 100 V backup power systems
Power Grid
Frequency regulation
Voltage support and grid balancing
Captive & Industrial Power (C&I)
Optimized storage for manufacturing plants and data centers
IV. The BESS INDIA Advantage
Safety First
Engineered with multi-point insulation, advanced fire detection, and robust mechanical protection.
Global Technology Integration
Best-in-class robotics, laser systems, testing equipment, and automation platforms from global leaders.
Future-Ready
Fully compatible with next-generation 500–648 Ah prismatic cells, ensuring long-term investment protection.