Automation Line — 1.5 GWh per Year
Prismatic cells: 280Ah, 314Ah | Configurations: 1P13S, 1P16S | Application: BESS
Production capacity: 10–12 PPM MODULE LINE
Serial No. | Equipment Station | Project Name / Description | Model / Specifications | Quantity | Remark
1 | Automatic cell loading process | Material cutting board guide initial positioning mechanism | Customization | 2 | | | Fences | Customization | 1 | | | Six-axis robot | Six-axis industrial robot (Tier-1, equivalent class) | 1 | | | Robot base | Customization | 1 | | | Robotic gripper with pallet handling device | Customization | 1 | | | Vision system | Industrial vision system (Tier-1) | 1 | | | Rangefinder | Industrial laser displacement / ranging sensor (Tier-1) | 1 | | | PLC | Global Tier-1 PLC brand | 1 | | | Electronic control system | Customization | 1 |
2 | Battery cell online | Servo motor + reducer | Customization | 1 | | | Synchronous belt and tooling | Customization | 1 | | | Line body rack | Customization | 1 |
3 | Scan code, OCV test, NG rejection | Scan-code moving axis | Customized (single-axis servo) | 1 | | | Barcode scanner | Industrial barcode scanner (Tier-1) | 1 | | | OCV testing mechanism | Customization | 1 | | | Internal resistance meter | High-precision internal resistance tester (Tier-1) | 1 | | | Gantry grabbing mechanism | Customization | 1 | | | NG cache line | Customization | 1 | | | OK feeding mechanism | Customization | 1 | | | OK cache mechanism | Customization | 1 | | | Machine (including cover) | Customization | 1 | | | Industrial computer | With display | 1 | | | Polarity detection mechanism | Customization | 1 | | | Battery cell flip mechanism | Customization | 2 | | | PLC | Global Tier-1 PLC brand | 1 | | | Electronic control system | Customization | 1 |
4 | Battery cell offline | Servo motor + reducer | Customization | 1 | | | Synchronous belt and tooling | Customization | 1 | | | Line body rack | Customization | 1 | | | PLC | Global Tier-1 PLC brand | 1 | | | Electronic control system | Customization | 1 |
5 | Cell stacking workstation | Stacking workbench | Customization | 1 | Flat stack | | Stacking slide (incl. fixture) | Customization | 2 | Double layer | | Six-axis robot | Six-axis industrial robot (Tier-1, equivalent class) | 1 | | | Robot gripper tooling | Customization | 1 | | | Robot base | Customization | 1 | | | PLC | Global Tier-1 PLC brand | 1 | | | Electronic control system | Customization | 1 |
6 | Pressing workstation | Pressing table | Customization | 4 | | | Electric cylinder pressing mechanism | Customization | 4 | Extrusion force 0–10,000 N; pressure & length monitored by PLC | | Six-axis robot | Six-axis industrial robot (Tier-1, equivalent class) | 1 | | | Robot gripper tooling | Customization | 1 | | | Robot base | Customization | 1 | | | Fencing & safety protection | Customization | 1 | Omron safety lock; door interlock | | NG trolley | Customization | 1 | | | Barcode scanner | Industrial barcode scanner (Tier-1) | 2 | | | Printer | Industrial label printer (Tier-1) | 2 | | | Industrial all-in-one machine | Customization | 2 | | | PLC | Global Tier-1 PLC brand | 1 | | | Electronic control system | Customization | 1 |
7 | Pole photography workstation | Photo workstation (incl. cover) | Customization | 1 | 3-axis motion | | Vision system | Industrial vision system (Tier-1) | 1 | | | Control system | Customization | 1 | | | Industrial computer | Industrial-grade computer (Tier-1) | 1 | | | Electronic control system | Customization | 1 |
8 | Insulation withstand voltage test | Test workstation (incl. cover) | Customization | 1 | | | Testing mechanism | Customization | 1 | | | Test system | Battery test system supplier (Tier-1) | 1 | | | Industrial computer | Industrial-grade computer (Tier-1) | 1 | | | Electrical control | Customization | 1 |
9 | Laser cleaning workstation | Cleaning station (incl. cover) | Customization | 1 | 3-axis motion | | Laser | MOPA 200 W | 1 | | | Galvanometer | Industrial galvanometer system | 1 | | | Vision system | Industrial vision system (Tier-1) | 1 | | | Dust collector | Explosion-proof industrial dust collection system | 1 | | | Industrial computer | Industrial-grade computer (Tier-1) | 1 | | | Electronic control system | Customization | 1 |
10 | CCS installation | Barcode scanner | Industrial barcode scanner (Tier-1) | 1 | | | Industrial all-in-one machine | Customization | 1 |
11 | Laser welding workstation | Welding workstation (incl. cover) | Customization | 1 | 3+1 motion (welding) + single-axis pressing | | Laser source (ring spot) | High-power ring-spot fiber laser source (≈6000 W, Tier-1) | 1 | | | Welding galvanometer | Industrial galvanometer system | 1 | | | Welding tooling | Customization | 1 | Four-pressure mechanism | | Chiller | TF | 1 | | | Visual positioning | Industrial vision system (Tier-1) | 1 | | | Rangefinder | Industrial laser displacement / ranging sensor (Tier-1) | 1 | | | Dust collector | Explosion-proof industrial dust collection system | 1 | | | Welding control system | Customization | 1 | | | First tooling | Customization | 1 | | | Industrial computer | Industrial-grade computer (Tier-1) | 1 | | | Electronic control system | Customization | 1 |
12 | Manual welding slag cleaning & re-inspection | Manual explosion-proof vacuum cleaner | Explosion-proof industrial dust collection system | 1 |
13 | EOL testing | Barcode scanner | Industrial barcode scanner (Tier-1) | 1 | | | Test cabinet | Customization | 1 | | | EOL test system | Battery test system supplier (Tier-1) | 1 | | | Industrial computer | With display | 1 |
14 | Module conveyor line | Assembly line pallet | Customization | 13 | | | Double-layer reflux line | Customization | 1 | | | Lifting reflow machine | Customization | 2 | | | Electronic control system | Customization | 1 | | | PLC | Global Tier-1 PLC brand | 1 | | | Material rack | Customization | 10 |
15 | Module offline | Gantry crane | Matreel | 1 | Smart electric hoist; load 200 kg | | Spreader | Customization | 1 |
16 | Complete line MES | MES traceability system (main workstations) | Customization | 1 | Includes 75-inch display
PACK LINE WITHOUT TOOLS
1 | Lower box on line | KBK hoisting | Customized (with sling) | 1 | Ordinary hoist; load 200 kg
2 | Water cooling plate air tightness tester | Barcode scanner | Industrial barcode scanner (Tier-1) | 1 | | | Air tightness tester | Jinke / Harris | 1 | Includes quick connector & plug
3 | Lower box gluing | Glue machine | Customization | 1 | 4-axis motion system | | Five-gallon glue system | Customization | 1 | | | Control system | Customization | 1 |
4 | EOL testing | Barcode scanner | Industrial barcode scanner (Tier-1) | 1 | | | Test cabinet | Customization | 1 | | | EOL test system | Battery test system supplier (Tier-1) | 1 | | | Industrial computer | With display | 1 |
5 | Whole PACK air tightness test | Barcode scanner | Industrial barcode scanner (Tier-1) | 1 | | | Air tightness tester | Wanyi | 1 | Includes quick connector & plug
6 | PACK offline | KBK hoisting | Customized (with sling) | 1 | Ordinary hoist; load 1000 kg
7 | Charging & discharging | Charge/discharge machine | Battery test system supplier (Tier-1) | 1 |
8 | PACK roller line (compatible with 104 PACK) | Assembly line pallet | Customization | 18 | | | Power roller line | Single-station load 800 kg | 1 | | | Lift | Customization | 2 | | | Material rack | Customization | 10 | | | PLC | Global Tier-1 PLC brand | 1 | | | Electronic control system | Customization | 1 |
Notes:
All prices intentionally removed.
Scope, quantities, brands, and specifications retained exactly for copy-paste use.
Utility requirements, layout, spares, training, and commissioning to be clarified separately.
Annual capacity verification (single shift): ~1.5 GWh