Complete PV Junction Box Assembly Production Line, designed to deliver ready-to-install, diode-integrated junction boxes for high-efficiency solar module manufacturing.

The system is engineered for:

• High throughput
• Stable quality
• Modular expansion
• Long-term compatibility with evolving PV technologies

 

2. APPLICATION SCOPE – SOLAR MODULE TYPES

The production line is compatible with junction boxes used in the following solar panel technologies:

• TOPCon (N-Type) Solar Modules
• Mono PERC (P-Type & N-Type) Solar Modules
• Advanced N-Type & High-Current Cell Technologies
• Bifacial (Glass–Glass) Modules
• High-Power Solar Panels (600W–750W class)
• Utility-Scale, C&I, and Rooftop PV Systems

Supports multiple diode configurations, connector standards, and cable layouts required by modern PV modules.

 

3. LINE OUTPUT – READY-TO-USE PRODUCT

Each unit produced from this line is delivered as:

 Fully assembled PV junction box
 Integrated bypass diode system
 Pre-connected cables
 Industry-standard connectors (MC4 / equivalent)
 Electrically and mechanically tested
 READY-TO-PLUG-AND-PLAY

No secondary manual assembly is required.

 

4. MAIN EQUIPMENT CONFIGURATION

The production line consists of dedicated automated stations for:

1. Positive electrode connector assembly
2. Negative electrode connector assembly
3. Positive cable cutting, crimping & tightening
4. Negative cable cutting, crimping & tightening
5. Junction box body & diode assembly
6. Positive cable-to-box connection
7. Negative cable-to-box connection

All stations are designed for synchronized operation to ensure consistent output quality.

 

5. OPTIONAL & SCALABLE MODULES (ON REQUEST)

The line architecture allows optional integration of:

• Cable transfer modules (offline / online)
• Short cable binding systems
• Long cable winding systems
• High-speed automation upgrades
• Future product format compatibility

These options allow expansion in line speed, labor reduction, and future-proofing.

 

6. PRODUCTION CAPACITY

Nominal Output Capability

Operating Mode	Capacity
Per Hour	900 – 1,200 junction boxes
Per 8-Hour Shift	7,200 – 9,600 units
Per 10-Hour Shift	9,000 – 12,000 units
Per Day (2 Shifts)	14,000 – 24,000 units per day

Actual output depends on junction box design, diode specification, and selected automation level.

 

7. PACKING, DELIVERY & READINESS

• Export-standard industrial packing
• Machines pre-assembled and tested before dispatch
• Modular layout for easy factory integration
• Suitable for rapid commissioning at customer site

 

8. INSTALLATION & TECHNICAL SUPPORT

• Factory-level testing prior to shipment
• Optional on-site installation and commissioning support
• Operator training and process guidance available on request

Travel, accommodation, and local logistics to be arranged by the buyer if on-site support is required.

 

9. WARRANTY & SERVICE

• Standard warranty provided after successful commissioning
• Long-term technical support available
• Spare parts and upgrades supported throughout equipment lifecycle